
The
humble and versatile 'O' ring is an exceptionally good sealing device. That
is the reason why these versatile O rings has made its way in diverse
applications ranging from use in garden hose coupling to say the critical
aerospace industry. Specialty O-ring seals are some how identical in shape
to say a thick rubber band. They are usually round, but can be made
available in oval, rectangular, oval, or trapezoidal shapes for making a
watertight seal. Extruded O-Rings are manufactured from extruded cords from
different types of rubber like Neoprene, EPDM, Silicone, Fluoroelastomer.
They are manufactured using close tolerances and generally extruded in long
and continuous lengths. (Image showing rubber O ring).
Parameters of O-Rings
Some of the parameters of the material used for extruded O rings are given
here.
- Resistance to gases and oils
- Resistance to acids
- Resistance to permanent compression
- Extremely close tolerance
- Resistance to ozone
- Broad range of temperature
- Good Tensile strength
Materials for O rings
Here a brief discussion is made about the different types of rubber that is
conducive and profitable for making O rings form extruded profiles.
Natural rubber
Natural rubber displays properties that makes it a preferred product for
use in O rings. Some of this properties are high strength along with
resilience. It shows good resistance towards abrasion, set and castor based
fluids. It has good overall low temperature performance. On the negative
side, natural rubber is not known for good heat resistance, weathering
properties along with a limited resistance to oils that are based on
minerals and aromatic fluids.Perhaps that is the reason why these days
natural rubber is being increasingly replaced by synthetic polymers in
majority of fluid seal applications.
Styrene butadiene rubber (SBR)
Another of extremely versatile rubber that is put to good use for extrusion
applications. It is known by another name that is of Buna S. SBR is
essentially a copolymer of butadiene and styrene. Styrene butadiene rubber
was basically developed to act as a substitute for natural rubber. That is
the reason why most of its properties are identical to that of natural
rubber. Coming to the advantages it shows good temperature resistance, along
with the a stable price. They are ideal for automotive applications.
Polychloroprene (CR) or neoprene
Neoprene as a material for O rings are known to display excellent
resistance to weathering as well as ageing. Along with that it has
reasonably good properties in terms of strength, resilience and abrasion
resistance. However Neoprene shows some sort of limited resistance to fluids
that are aromatic mineral based. Such all these properties make Neoprene a good
option for outdoor applications.
Ethylene propylene rubber (EPDM)
Ethylene propylene rubber is basically a copolymer or terpolymer.
Properties that makes them suitable for O ring application includes a good
amount of resistance to weathering. Also it shows a good resistance to
ozone, water and even to steam, which is considered a big challenge to
elastomers. All these advantages make EPDM a preferred material for use in
diverse applications including the all important central heating systems.
Silicone Rubber
Silicone rubber though not is a preferred choice for sealing applications
like O rings but has certain advantages that includes its use in extreme
temperatures, good resistance to chemical and weathering. It has a wide use
in medical industry for being a material that is non toxic.