Monofilament extrusion is a very
straight forward extrusion process. The plastic resins used could be of
medium viscosity extrusion grades. HDPE is a popular plastic that is used in
monofilament extrusion. Compared to other extrusion processes, processing
temperatures are generally kept at a higher point for monofilament
extrusion. The typical melt temperatures being kept at 2030°C
above the nominal melting point of the particular resin in use.

For
having maximal process stability, ideally the draw-down ratio, that is
evaluated by die diameter relative to the monofilament diameter, is to be
kept between 4:1 and 10:1, as soon as the filament flows out of the first
water quench bath. The quantum of filament orientation, and the temperatures
for subsequent drawing and annealing is determined on the basis of trials
involving measurements of the necessary end-use properties for the
monofilament.