The extruder barrels are part of the
extruder machines used in the production of profiles and other shapes. They
are manufactured using extremely hard-wearing as well as corrosion-resistant
materials which are often bimetallic.
The barrel is typically wrapped with heater bands, or with cast-aluminum
heaters to provide an improved heat distribution. The lining of the barrel
is heat treated and typically lined with a material for increasing the wear
as well as resistance to corrosion. Extruder barrels are made with wall
thickness of at least 25 mm. This ensures that the barrel is able to
withstand pressures generated in the extrusion process. Small clearances are
essential between screw flights and the barrel wall for preventing back flow
of molten resin and a possible surge in the out put of the extruder. The
following image shows a screw inside a barrel:
Features of Extruder Barrels
Following are the features of an extruder barrel:
- An extruder barrel assembly typically comprises of a tubular body
that is threaded with a rupture disk connected to the process end.
- Each of the extruder barrel is unique in application and needs a
particular combination of threading, dimensions and body configuration.
- EB assembly is directly mounted into the extruder equipment via a
pressure port or a thermocouple-well where critical pressures are felt.
Installing Extruder Barrel
It is vital that the rupture disk of an extruder barrel should be mounted
flush with the wall(inner) of the extrusion device. A device that is
improperly designed would present an area that can result in excessive
product build-up, effectively rendering the extruder barrel totally
ineffective.
Buying Tips
When ordering extruder barrels consideration about the following points are
useful:
- What is the end configuration
- Hex
- NPT
- Wrench
- Screwdriver
- What would be the material of disk and the body?
- What would be the Burst specification?
- Dimensions