A coextrusion process is typically a
technique to extrude two or more materials via single die. Here, two or
more orifices arranged in such a fashion so as to merge and weld the
extrudates together into a single laminar structure before the process of
chillin.

Each single material is fed to the die from different extruder. The orifices
are arranged in a manner, so that each of the extruder is in a position to
supply two or more plies of similar material. Co extrusion is mostly used in
film, sheet, along with tubular extrusion application. An example of
aluminium strip that is co extruded with HDPE is shown in the following
image.
Advantages of Co extrusion Process
Combining rigid and flexible material is able to exploit the different and
individual strengths of each material in to a single product. Another
advantage is that it permits multicoloured products. This can range from
decorative finishes to even product identification. As discussed the basic
advantage of a Co extrusion process lies in the fact that it is possible to
impart a desired distinct property. This could be in terms of:
- Stiffness
- Resistance to chemicals
- Impermeability
- Heat-sealability
Applications of Co extrusion
The Co extrusion process is a widely used technique these days, producing
many products for critical industrial applications. To understand the
importance of co extrusion let us consider a very simple example of a
striped drinking straw. It is a perfect example of a coextruded tube. For
example, a white straw gets extruded from polypropylene, a colored
polypropylene material could be coextruded in a smaller area for creating a
striped tube.
A relatively new application is the Co-extruded plastic films. These are
having a wide use in packaging industry. Another emerging sector for co
extrusion is the industrial films and laminations. The medical industry is
another area where co-extruded tubing products are used. Further irrigation
devices as used in the agricultural industry has a great use for co extruded
stripes.
Co Extrusion Process in Medical Industry
The coextrusion process is providing considerable service to todays
medical device market. Coextrusion is combining multiple materials to
enhance a products properties. Changes include better chemical
resistance, excellent mechanical attributes, improved visual and
aesthetic appearance, along with reduced cost.
Multilayer Tubing is a great example of Coextrusuion process that has
extensive use in medical industry. Another example of co extrusion
process used in Medical industry is the Stripes. Co extruded stripes are
often used as identifiers in medical applications.
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Buyers consideration in Co extruded Profiles
Co extrusion is not an easy process, as newer materials continue to be
formulated invariably this will lead to complexities in a buyers decision.
Certain points that are listed here may help you to zero down on the best
products.
- Classification of needs
Before deciding on the contractors first and foremost need is to list
down the things that they need from the contractor. This may include
whether or not value added services are provided, or the type of
finishing options etc.
- Knowledgeable contractors
First and foremost consideration find a contractor that has an
experienced and innovative staff. Narrow down on those contractors who
are willing to work with OEMs and develop custom solutions, that
includes process control and side by side new product developments.
- Close Cooperation
The contractor should show a tendency to work in close cooperation with
the suppliers of resin. This helps to keep abreast of the latest
developments and newest materials. Further, the contractor should show
the capability for optimizing material selection through the option of
multiple trials.
- Thorough Understanding
A contract manufacturer dealing with co extruded profiles should show
the inclination to listen to the buyer and thoroughly understand its
needs. Once the contractor understands the needs, it should then be able
to translate the requirements directly into a product specifications.
Further there must be a proper briefing of how its engineering resources
is going to ensure that the manufactured product exactly meets the
specifications asked for.